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Always-On Data Sync for Modern Manufacturing
Synchronize production, quality, and operational data across plants and central systems—keeping operations resilient, recovery fast, and performance consistent from the edge to the enterprise.
Built for Distributed Manufacturing at Scale
Keep critical manufacturing data local, protected, and continuously available, wherever production happens.
Resilio Active Everywhere is purpose-built for manufacturers running across multiple plants, regions, and edge environments. Critical production, quality, and engineering data stays synchronized and locally accessible—even during network disruptions through near-real-time replication and policy-based controls.
No cloud dependency. No single point of failure.
A guide to distributed data storage →
No cloud dependency. No single point of failure.
A guide to distributed data storage →
We make our customers active everywhere.
“During production, engineers need immediate access to their data, 24/7. Resilio keeps our files replicated and in sync, so users always have access to them. If a failure occurs on one server, users are redirected to another active DFS server.”
— Mathias Reitinger, IT Manager, Deutsche Aircraft
— Mathias Reitinger, IT Manager, Deutsche Aircraft
“Once everything was replicated, it became a ‘set it and forget it’ system. Now I can see exactly what’s being replicated, what’s completed, and what needs attention. That visibility alone was a game changer.”
— Luis Londono, IT Manager, DiSTI
— Luis Londono, IT Manager, DiSTI
“The business benefits of Resilio are huge. It’s a great solution for ease of configuration, stability of service, and the speed of syncing hundreds of thousands of files.”
— Goran Slukan, Staff Engineer, Infobip
— Goran Slukan, Staff Engineer, Infobip
Eliminate Plant-Floor File Access Delays
Keep production systems fast, local, and always available.
When production data is pulled from centralized storage or the cloud, latency and outages directly translate into downtime, scrap, and missed SLAs. Traditional file shares and batch transfers can’t keep up with distributed plant environments.
The Resilio approach:
The Resilio approach:
Near real-time sync of production and quality data across plants and edge systems
Bidirectional ERP synchronization keeps every site current
Local data availability at each site, even when the WAN is down
Zero re-architecture, we work alongside existing MES, historians, and OT infrastructure
Remove Multi-Plant Data Inconsistency
Keep manufacturing data consistent across every site.
Distributed plants depend on consistent BOMs, formulas, routings, and quality standards. Scheduled batch transfers and centralized replication introduce delays that cascade into compliance failures and execution risk.
The Resilio approach:
The Resilio approach:
Active-active replication across every plant and region in near real time
Policy-based control over what data moves, where, and when
Automated recovery from site or system failures — no manual intervention
Accurate version control without relying on manual data entry or batch updates
Enable Secure, High-Performance Access For Distributed Teams
Support engineers, quality teams, and operators, anywhere.
Engineers, quality teams, and operators increasingly span plants, suppliers, and remote sites. VPNs and centralized storage create performance bottlenecks and security exposure when handling large files at scale.
The Resilio approach:
The Resilio approach:
Local data copies eliminate WAN and VPN dependency for large file access
Continuous sync ensures teams always work from current files — no workflow changes
End-to-end encryption and access controls protect sensitive IP and engineering data
No cloud storage required; users keep the same local paths they already know
Distributed. High-Speed. Automated.
Resilio Active Everywhere orchestrates how data moves and where it lives across global infrastructure—delivering distributed performance with centralized control, at any scale.
Always-On Performance for Plant and Edge Operations
Keep production-critical data local, current, and always available at every plant.
Fast: Local-first access, data lives at each plant, no latency from centralized or cloud-based storage
Resilient: Survives outages, continuous sync keeps operations running through connectivity interruptions
Current: Always up to date, near real-time change detection means shop-floor systems run on the latest data
Compatible: Zero re-architecture, we work with existing MES, historians, and OT infrastructure out of the box.
Our result: Higher OEE, fewer stoppages, and production data that supports real-time planning and smarter decisions.
Schedule a demo →
Schedule a demo →
Consistent Data Across Global Manufacturing Networks
Ensure production, quality, and engineering data stay aligned across every site and region.
Sync: Active-active replication, all plants stay in sync in near real time, no scheduled batch jobs
Control: Policy-driven governance specifies exactly what moves, where it goes, and when
Recover: Sites automatically restore from failures, with no manual intervention needed
Scale: Multi-plant proven, tested across large-scale distributed manufacturing environments globally
Our result: Real-time visibility and data consistency across the entire manufacturing footprint.
Schedule a demo →
Schedule a demo →
Move Large Engineering Files Faster Than Legacy Tools Allow
Transfer multi-GB CAD files, firmware packages, and production datasets without saturating factory networks.
Peer-to-Peer (P2P) acceleration: Every endpoint adds throughput, and transfer speeds scale linearly as sites grow
Delta-only transfers: Only changed portions of files are transferred across the network, slashing bandwidth use for large CAD and firmware files
Built-in WAN optimization: Adapts to latency, packet loss, and constrained factory networks in real time
Millions of files: Handles large datasets without performance degradation, no re-architecture required
Our result: Faster engineering cycles, less time waiting on transfers, and a replication layer that keeps pace with manufacturing at scale.
Schedule a demo →
Schedule a demo →
Move Faster
Calculate Your Time Savings
Move faster and increase operational efficiency compared to legacy solutions when you supercharge file transfers using modern peer-to-peer architecture powered by Resilio Active Everywhere.
Time Estimate & Impact
0 Hours
0 Gbps
Reduce costs using your platform of choice on-premises and in the cloud.
Our P2P model scales transfer speeds as more endpoints join the swarm—boosting performance up to 10× or more, with faster, parallel data distribution.
Deliver files on-time all the time, across as many servers, file systems, storage devices, and sites as needed.
Try Resilio Active Everywhere Platform
OUR CUSTOMERS
Run on Resilio
Fast-growing manufacturing companies use Resilio to securely supercharge data movement across trusted environments—maintaining control, compliance, and availability at scale.
Case study
Deutsche Aircraft
German Aircraft Manufacturer Replaces DFSR with Resilio Platform
Learn More
Case study
Invetech
See how this biomedical engineering company improved worldwide collaboration using CAD and PDM systems with Resilio Active Everywhere global file caching.
Learn More
on-demand webinar
Architecture, Limitations, and Modern Alternatives
Join us for a deep technical dive into global file system architectures. Learn why traditional GFS approaches are hitting limitations in today's distributed enterprise environments—and discover modern alternatives for high-performance file services.
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FREQUENTLY ASKED QUESTIONS
Resilio for Manufacturing
How does Resilio keep production running with zero downtime?
Can Resilio handle large engineering and machine data files without slowing our network?
How does Resilio support edge computing and smart factory initiatives?
Is Resilio secure enough for IP and regulated manufacturing data?
How does Resilio compare to traditional cloud or centralized file servers?
How quickly can we deploy Resilio across multiple plants?
Still have questions?
